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  1. moneo IIoT platform
  2. Products
  3. moneo IIoT Insights
  4. moneo Industrial AI Assistant

moneo Industrial AI Assistant

The Industrial AI Assistant is an artificial intelligence (AI) based assistance system for industrial applications that provides valuable insights into machines and processes via automated data-driven analyses.

With its patented, industry-wide and cross-plant monitoring functions, it enables intelligent anomaly detection and predictive analyses.

  • intuitive user interface
  • quick and easy to use
  • supports reliably in your daily work

But first: choose your target!

Which solution is right for you?

 
 
moneo SmartLimitWatcher

moneo PatternMonitor

moneo LifetimeEstimator
Principle

A mathematical model that predicts deviations of a system by evaluating the relation between its components, this is completed through the following simple steps:

1. Collect training data
2. Perform analysis and predict target values
3. Create dynamic thresholds
4. Take action

A statistical model that monitors operational changes of a critical process value over time, in any of these pattern types:

1. Volatility
2. Trend
3. Step Changes

A predictive model based on AI that estimates the remaining useful life of components subjected to cyclical wear, using a no-code, 5-step setup:
1. Select target wear variable
2. Check data quality
3. Analyze wear cycles
4. Evaluate prediction model
5. Configure live monitoring. It creates dynamic confidence bands to forecast wear behavior accurately over time.
Advantage
  • Automatically creates dynamic thresholds for the operator
  • Early detection of anomalies and deviations to plan downtime appropriately
  • Automatically detect patterns of a process
  • Provides indicators of process quality
  • Predicts remaining lifetime of wear parts
  • Reduces unnecessary maintenance
  • Automates forecasts without requiring data science knowledge
How?

Actively evaluates the relation between the system’s key parameters (Target and Support variables), and compares it to the predicted target values.

These dynamic thresholds provide the operator with insights to the machine’s performance under different operating conditions.

Actively evaluates the primary process value for pattern changes, and provides indicators of slow wear (volatility and trends) or spontaneous breakdown events (step changes).

These pattern changes alert the operator of changes in process quality or asset failure.

Continuously monitors wear indicators and uses AI to predict future development based on historical data (more than 2 cycles) or statistical extrapolation (less than 2 cycles).

Live updates, confidence intervals, and interactive dashboards help plan maintenance accurately and automatically.

Implementation requirements Knowledge of the system to select appropriate parameters:
  • Target variable – Primary measurement for predicting issues.
  • Support variables – Assisting measurements influencing the system and target variable.

Knowledge of the process to select the appropriate:

  • Critical process variable
  • Evaluation period (time period to complete the process)
Requires abrasion indicator (target variable) selection and cycle data.
System guides through setup using a wizard, needing only basic process understanding (no expert knowledge or coding).
Uses Improve asset health of multi-stage or regulated systems, such as motors and separators. Improve process quality of stationary on / off processes.
Continuous processes and machines, such as heat exchangers and oil quality.

Predicts failure in cyclically worn parts to optimize maintenance planning, reduce manual checks and energy waste, and improve reliability across wear-dependent systems like filters and rotating equipment.

  More Information (PDF) More Information (PDF) More information (PDF) ➜

 

Case study

Industrial AI Assistant (LE)

For example, if you want to enable data-driven predictive maintenance for a filter, you only need pressure sensors in front of and behind the filter, a differential pressure of these values generated in moneo and the LifetimeEstimator, which can be found in the IIoT Insights product under the Industrial AI Assistant.

By monitoring these three data streams (2x pressure, 1x differential pressure), only 3 info points are required as we only need one data point per minute. In addition, 50 info points are needed to activate the LifetimeEstimator, amounting to a total of 53 info points.

Discover how the moneo
Industrial AI Assistant supports you every day

Kickstart IIoT – Get started in 3 simple steps

 

Hardware

Connect your plant with
a moneo IIoT device 

 

moneo IIoT Core

Transform asset data with
moneo IIoT Core 

 

moneo Insights

Predict and act with
moneo IIoT Insights 

moneo IIoT Devices Record machine data

 

moneo IIoT Core Optimize workflows

 

moneo IIoT Insights Predict and act
1 Add-on for access to all Insights features

  • Openness: fast integration into OT and IT systems
  • Scalability: can be extended as required
  • Cyber security: comprehensive protection of sensitive data
  • Flexibility: can be used in the cloud or on-premises
 
  • Central IIoT functions for cloud* or on-premises
  • Parameter setting, data acquisition, visualisation and monitoring
  • Plug-and-work insight into machine conditions and process parameters
 

Industrial AI Assistant 

  • AI-based anomaly detection and forecasts regarding the remaining service life

Track & Trace 

  • Object identification and localisation for the flow of goods and traceability
 

 

➜ Learn more about moneo IIoT devices

 

➜ Start now with moneo

 

➜ Start now with moneo Insights

 

Customers who have already opted for
moneo from ifm

Success stories and use cases

Find out how ifm has helped customers improve their production plants in real time