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moneo Industrial AI Assistant
The Industrial AI Assistant is an artificial intelligence (AI) based assistance system for industrial applications that provides valuable insights into machines and processes via automated data-driven analyses.
With its patented, industry-wide and cross-plant monitoring functions, it enables intelligent anomaly detection and predictive analyses.
- intuitive user interface
- quick and easy to use
- supports reliably in your daily work
But first: choose your target!
Which solution is right for you?
moneo SmartLimitWatcher |
moneo PatternMonitor |
moneo LifetimeEstimator |
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| Principle |
A mathematical model that predicts deviations of a system by evaluating the relation between its components, this is completed through the following simple steps: 1. Collect training data |
A statistical model that monitors operational changes of a critical process value over time, in any of these pattern types: 1. Volatility |
A predictive model based on AI that estimates the remaining useful life of components subjected to cyclical wear, using a no-code, 5-step setup: 1. Select target wear variable 2. Check data quality 3. Analyze wear cycles 4. Evaluate prediction model 5. Configure live monitoring. It creates dynamic confidence bands to forecast wear behavior accurately over time. |
| Advantage |
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| How? |
Actively evaluates the relation between the system’s key parameters (Target and Support variables), and compares it to the predicted target values. These dynamic thresholds provide the operator with insights to the machine’s performance under different operating conditions. |
Actively evaluates the primary process value for pattern changes, and provides indicators of slow wear (volatility and trends) or spontaneous breakdown events (step changes). These pattern changes alert the operator of changes in process quality or asset failure. |
Continuously monitors wear indicators and uses AI to predict future development based on historical data (more than 2 cycles) or statistical extrapolation (less than 2 cycles). Live updates, confidence intervals, and interactive dashboards help plan maintenance accurately and automatically. |
| Implementation requirements | Knowledge of the system to select appropriate parameters:
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Knowledge of the process to select the appropriate:
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Requires abrasion indicator (target variable) selection and cycle data. System guides through setup using a wizard, needing only basic process understanding (no expert knowledge or coding). |
| Uses | Improve asset health of multi-stage or regulated systems, such as motors and separators. | Improve process quality of stationary on / off processes. Continuous processes and machines, such as heat exchangers and oil quality. |
Predicts failure in cyclically worn parts to optimize maintenance planning, reduce manual checks and energy waste, and improve reliability across wear-dependent systems like filters and rotating equipment. |
| More Information (PDF) | More Information (PDF) | More information (PDF) ➜ |
Case study
Industrial AI Assistant (LE)
For example, if you want to enable data-driven predictive maintenance for a filter, you only need pressure sensors in front of and behind the filter, a differential pressure of these values generated in moneo and the LifetimeEstimator, which can be found in the IIoT Insights product under the Industrial AI Assistant.
By monitoring these three data streams (2x pressure, 1x differential pressure), only 3 info points are required as we only need one data point per minute. In addition, 50 info points are needed to activate the LifetimeEstimator, amounting to a total of 53 info points.
Discover how the moneo
Industrial AI Assistant supports you every day
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Customers who have already opted for
moneo from ifm
Success stories and use cases
Find out how ifm has helped customers improve their production plants in real time