Industrial automation allows machines to operate autonomously. A programmed set of instructions directs the machine's actions based on parameter specifications. Industry 4.0 takes this a step further. Beyond automating plant-level systems, it unlocks trapped data from sensors, valves, and other devices. This data can be converted into actionable insights, improving processes in real-time, even from remote locations. Using an edge processor implemented with machine-specific algorithms , you can predict, fine-tune, and improve processes at the individual machine level.
At ifm, we believe your journey to smart manufacturing should be easy to implement without the need for expensive consultants and long testing phases. We commit to the following:
Industry 4.0 projects must deliver clear and measurable benefits for manufacturing.
Technology should be "plug-and-work" with minimum friction for fast results in creating customer benefits.
Hardware and software should be easy to implement without specialized skills and consulting for integration.
Solution architecture should be "open" for communication with major hardware and software platforms.
Low-code software solutions are the best for reducing friction in improving time-to-market for Industry 4.0 projects.
Proof-of-concepts can improve project definition and create value that results in faster return-on-investments.
Digital transformation can be simple if you take a strategic approach from the beginning.
Could reducing energy costs increase your profitability?
Would ensuring 100% availability of a critical machine during peak production times help you meet increased customer demand?
Could reducing water consumption help you meet sustainability goals that your customers care about?
Are there customer trends that you could achieve if you had the right technology, such as seasonal flavors, new recipes, or customized batches?
Adopting Industry 4.0 initiatives in a food or beverage manufacturing facility requires a strategic approach to ensure you do not sacrifice product quality or safety. Selecting and investing in the right technologies from the beginning can help to ensure a successful transition. This checklist can serve as a starting point to help you assess if you have the resources to start an Industry 4.0 initiative.