- 3-axis vibration sensor with IO-Link
- Applications
VVB 3-axis IO-Link vibration sensor: Applications
The VVB3 condition monitoring sensor has been designed as a complete monitoring solution integrated in one sensor.
Target applications include all rotating machines with continuous or partially continuous machine operation (rotational speed and power) and a drive shaft.
The sensor is typically used on electric motors, fans, pumps, geared motors, conveyor belts, vertical bearings, reduction gears, belt drives, HVAC, vacuum pumps, separators (gear-free) and other single-shaft machines, such as wood sawing machines.
Measurements
The VV design aims to simplify the primary categories of machine failure. Unlike typical single measurement systems, the VV vibration sensor simultaneously monitors equipment for the five categories of machine problems: impact, fatigue, friction, severity, and temperature. The embedded IO-Link technology provides this data in real time, giving the VV sensor the capability to predict pending failures and mitigate catastrophic damage.
Monitoring methods
Example fault conditions |
Blades hitting Ingested object Struck by moving object Improper sequence timing |
Misalignment Unbalance Belt issues Loose footing Structural issues |
Failing bearing Rubbing impeller Dragging blade Cavitation |
Damaging condition Instability |
Loss of lubrication Loss of coolant flow Electrical issues Excessive load |
---|---|---|---|---|---|
Fault category | Impact Crashes Striking |
Fatigue Mechanical issues Assembly issues |
Friction Rubbing Grinding |
Severity Uncontrolled forces Impulses |
Temperature Over heating |
Sensor measurement | Acceleration peak (a-Peak) |
Average velocity (v-RMS) |
Average acceleration (a-RMS) |
Crest factor (a-Peak / a-RMS) |
Degrees Celsius (C) |
The crest factor is a leading indicator of damaging fault conditions. It measures the severity of impacts relative to the normal operating state of the machine. It filters out the influence of rotational speed to simplify setting alarm limits. Crest factor values in the 4...8 range indicate potential machine problems.