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  1. 3-axis vibration sensor with IO-Link
  2. Applications

VVB 3-axis IO-Link vibration sensor: Applications

The VVB3 condition monitoring sensor has been designed as a complete monitoring solution integrated in one sensor.

Target applications include all rotating machines with continuous or partially continuous machine operation (rotational speed and power) and a drive shaft.

The sensor is typically used on electric motors, fans, pumps, geared motors, conveyor belts, vertical bearings, reduction gears, belt drives, HVAC, vacuum pumps, separators (gear-free) and other single-shaft machines, such as wood sawing machines.

Measurements

The VV design aims to simplify the primary categories of machine failure. Unlike typical single measurement systems, the VV vibration sensor simultaneously monitors equipment for the five categories of machine problems: impact, fatigue, friction, severity, and temperature. The embedded IO-Link technology provides this data in real time, giving the VV sensor the capability to predict pending failures and mitigate catastrophic damage.

Monitoring methods

Example fault
conditions
Blades hitting
Ingested object
Struck by moving object
Improper sequence timing
Misalignment
Unbalance
Belt issues
Loose footing
Structural issues
Failing bearing
Rubbing impeller
Dragging blade
Cavitation
Damaging condition
Instability
Loss of lubrication
Loss of coolant flow
Electrical issues
Excessive load
Fault category Impact
Crashes
Striking
Fatigue
Mechanical issues
Assembly issues
Friction
Rubbing
Grinding
Severity
Uncontrolled forces
Impulses
Temperature
Over heating
Sensor measurement Acceleration peak
(a-Peak)
Average velocity
(v-RMS)
Average acceleration
(a-RMS)
Crest factor
(a-Peak / a-RMS)
Degrees Celsius
(C)

The crest factor is a leading indicator of damaging fault conditions. It measures the severity of impacts relative to the normal operating state of the machine. It filters out the influence of rotational speed to simplify setting alarm limits.  Crest factor values in the 4...8 range indicate potential machine problems.

Applications

Electric motor

The graphic shows possible measuring points for 3-axis vibration sensors

Centrifugal pump

The graphic shows possible measuring points for 3-axis vibration sensors

Fan

The graphic shows possible measuring points for 3-axis vibration sensors

Reduction gearbox

The graphic shows possible measuring points for 3-axis vibration sensors

Vacuum pump

The graphic shows possible measuring points for 3-axis vibration sensors