Maintain process quality and product consistency in real time

Quality losses include product defects and a higher reject rate. By closely monitoring each step of the manufacturing process, deviations can be corrected in real time. moneo is an IIoT platform that logs process data, visualises trends and notifies you when your process starts to deviate.

Examples of real-time quality monitoring

Continuous temperature monitoring of a process tank: Replace manual data logging.
Recipe management provides consistency: Monitoring all aspects of a process ensures that the same product is produced every time.
Conductivity measurement of fluids in a clean-in-place system: Reliably detect changes from product to cleaning chemicals to avoid cross-contamination.

Real-time monitoring of the process offers the following

Detect process deviations

Detect and monitor deviations and process drift in real time to avoid costly scrap, reworking and product recalls.

Ensure product safety

Monitor critical components using intelligent sensors and visualisation software.

Meet customer requirements

Error proofing your manufacturing processes ensures your product meets the highest quality standards to meet your customers’ expectations.

Data logging made easy –
save time and minimise errors

Manual data logging relies on human personnel, making it susceptible to errors due to fatigue, lack of attention or misunderstandings.

Automatic data logging is conducted in real time without human intervention and allows you to assign more value-added activities to your employees.

Manual process

Process data is recorded manually and stored offline for analysis including regular trend analyses.

Automatic process

Digital process data is continuously transferred to moneo and can be accessed at any time.

	Manual	Automated
Data collection frequency	Periodically determined by the user, authority, etc.	Continuously in real time
Required working time	Intensive: manual recording, storage, analysis, etc.	Simple: frees up employees for value-added activities
Data accuracy	Potential errors when reading process values	Digital values, no loss of accuracy
Data continuity	Increased risk of overlooking anomalies outside of recording time	Continuous, no risk of overlooking process deviations

Real-time process monitoring and data logging with moneo Cloud

In many food and beverage applications, regulatory authorities require manufacturers to record certain process parameters such as pasteurisation time and temperature.

moneo – process visualisation made simple

Typical components for data recording of temperature deviations

Components

Description

TCC temperature transmitters

TCC temperature transmitter with calibration check technology

Automatic detection of process and instrument deviations:minimises downtime and ensures product quality.
 None of the errors of measuring manually:ensures the accuracy and reliability of your process data.
Precise timestamp records:provides end-to-end tracking for regulatory requirements and process optimisation.

IO-Link master

Data acquisition via IO-Link for standard PLC controller or data transfer to OT/IT systems

Automatic device replacement to minimise the need for on-site parameter setting
Fast and accurate measurements for maximum process control 
No scaling required for IO-Link sensors

moneo edgeGateway

Cloud connection for all IO-Link masters and vibration controllers

Recording of up to 500 process values 
Remote control, alarms and visualisations 
Functions include configuration, data collection and condition monitoring

Maintain process and production quality

How to maintain production quality through comprehensive monitoring

Want to avoid manual errors and inaccurate measurements in production? It’s very simple: moneo offers digitalised processes with maximum transparency across all plants and machines in the process. This makes the whole process sustainable and ensures product quality.

Maintain process quality