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  1. IO-Link — main page
  2. Technology
  3. Device features

IO-Link device features

Modern systems demand intelligent solutions – IO-Link offers exactly that. Below you will find a structured overview of various IO-Link-enabled devices and the specific advantages that arise from digital point-to-point communication.

The table below lists the available IO-Link devices with their cyclic data, advanced functions, and typical applications. Digital communication not only enables precise and continuous data transmission but also access to additional device and process information, diagnostic functions, and flexible parameterisation.

The links to the respective product pages provide you with further technical details and information on integration into your application.

Comprehensive features

Comprehensive features IO-Link devices Application examples
Process data
Examples:
Temperature, flow, distance, angle, pressure, level, position
  • Process data (°C, bar, mm, l/min) directly available in the PLC
  • No IODD or special software required
Identification
Vendor ID / device ID
Application specific identifier
System identifier
Location identifier
Article no.
Serial no.
Button lock
HW/FW version
  • Unique identification of each IO-Link device
  • Automatic machine or system validation
Parameter setting
Device specific
e.g:
Switch points
Analogue scaling damping
Display orientation and colour
Output functions
  • Initial parameter setting via display or moneo blue
  • Automatic parameter setting after sensor replacement
  • Parameter backup
Diagnostics
Device status
Status bits for permanent diagnostics
  • Hardware failure
  • Short circuit

Position sensors

Position sensors IO-Link process data (cyclic) IO-Link additional features Applications To the products
Inductive sensors
  • Current value of the damping
  • Switching outputs
  • Device status
  • Current distance value to the object
    (PProx sensors)
  • Switch point teach
  • Set switching output, switching and timer function
  • Read & reset switching cycles counter
  • Visual localisation of the sensor via LED flashing
  • Read & edit identification via device information
  • Operating hours counter
  • Counter switch-on operations
  • Continuous distance monitoring
  • Stretching of chain links
  • Shaft unbalance
  • Material differentiation
  • Position monitoring
Inductive sensors
with IO-Link
Capacitive sensors
  • Current value of the damping
  • Switching outputs
  • Device status
  • Additional Input signals (KTE)
  • Switch point teach
  • Set switching output, switching and timer function
  • Empty and full adjustment
  • Damping
  • Operating hours counter
  • Counter switch-on operations
  • Error diagnostics (device, process, communication)
  • Level monitoring
  • Distance monitoring
  • Material differentiation
  • Position monitoring
Capacitive sensors
with IO-Link
Magnetic sensors
  • Current value of the damping
  • Counter switching threshold
  • Switching outputs
  • Device status
  • Activate/deactivate interference filter against interfering fields for applications in welding areas
  • Switch point teach
  • Set switching output, switching and timer function
  • Read & reset switching cycles counter
  • Operating hours counter
  • Counter switch-on operations
  • Continuous distance monitoring
  • Position monitoring
  • Monitoring and recognising of wear
Magnetic sensors
with IO-Link
Ultrasonic sensors
  • Current distance value to the object
  • Switching outputs
  • Device status
  • Switch point teach
  • Set switching output, switching and timer function
  • Read & reset switching cycles counter
  • Visual localisation of the sensor via LED flashing
  • Set background suppression*
  • Set sound beam*
  • Activate/deactivate transducer and set filter
  • Scale the analogue output
  • Continuous level detection
  • Detection of transparent objects
  • Detection of sound-absorbing objects
  • Detection independent of colour and material
  • Detection of mesh boxes
Ultrasonic sensors
with IO-Link
Photoelectric laser sensors
  • Current distance value to the object
  • Current reflectivity of the object
  • Switching outputs
  • Device status
  • Switch point teach
  • Set switching output, switching and timer function
  • Read & reset switching cycles counter
  • Modulation of the transmitter signal
  • Laser can be switched on and off
  • Key lock provides protection against tampering
  • Operating hours counter
  • Counter switch-on operations
  • Continuous distance monitoring
  • Position monitoring
  • Monitoring of the lens soiling
  • Transmitter on/off as function test
  • Inspection tasks
Photoelectric sensors
with IO-Link
Photoelectric sensors
  • Current distance value to the object
  • Switching outputs
  • Device status
  • Switch point teach
  • Set switching output, switching and timer function
  • Read & reset switching cycles counter
  • Modulation of the transmitter signal
  • Laser can be switched on and off
  • Key lock provides protection against tampering
  • Operating hours counter
  • Counter switch-on operations
  • Continuous distance monitoring
  • Position monitoring
Photoelectric sensors
with IO-Link
Smart valve sensor
  • Current high-precision angular position
  • Valve control*
  • Switching outputs
  • Device status
  • Auto teach of the end positions
  • Tolerance of the end position & cycle time for switching operations
  • Device identification “Find me” via flashing
  • Runtime monitoring
  • LED colour setting for position
  • Third switch point
  • Operating hours counter
  • Counter switch-on operations
  • Internal temperature
  • BLOB analysis of the time and movement of a switching operation
  • Error diagnostics (device, process, communication)
  • Valve position monitoring
  • Early diagnostics via seal monitoring
  • Diagnostic function for cycle time and counter for deposits or blockages
Smart valve sensor
with IO-Link
Cylinder sensors
  • Current position of the magnet
  • Threshold value bit for switching cycles
  • Switching outputs
  • Device status
  • Switch point teach
  • Set switching output, switching and timer function
  • Read & reset switching cycles counter
  • Visual localisation of the sensor via LED flashing
  • Device temperature (min. / max.)
  • Auto teach of the end positions
  • Stroke time measurement (between SSC1 and SSC2)
  • Quality monitoring
  • One sensor for two end positions
  • Actuator monitoring
  • Double sheet detection
Cylinder sensors
with IO-Link

Process sensors

Process sensors Process data IO-Link additional features Applications To the products
Pressure sensors
  • Current system pressure
  • Current temperature*
  • Switching outputs
  • Device status
  • Set switching output, switching and timer function
  • Zero-point calibration
  • Key lock provides protection against tampering
  • Visual localisation of the sensor via LED flashing
  • Display settings (orientation, colour, on/off)
  • Overload counter
  • Min./max. value memory
  • Error diagnostics (device, process, communication)
  • Hygienic applications
  • Hydraulics
  • Pneumatics
  • Water, wastewater
  • Monitoring of highly viscous or abrasive media
Pressure sensors
with IO-Link
Flow sensors
  • Current volumetric flow
  • Current temperature
  • Current flow quantity totaliser*
  • Switching outputs
  • Device status
  • Set switching output, switching and timer function
  • Simulation*
  • Low flow cut-off*
  • Damping
  • Key lock provides protection against tampering
  • Visual localisation of the sensor via LED flashing
  • Min./max. value memory
  • Display settings (brightness, layout, orientation, colour)
  • Error diagnostics (device, process, communication)
  • Monitoring the flow of water, oil, deionised water, glycol & air
  • Energy management/monitoring
  • Heat quantity calculation
  • Monitoring of cooling water
  • Membrane filter monitoring
Flow sensors
with IO-Link
Compressed air meters
  • Current volumetric flow
  • Current temperature
  • Current pressure
  • Current flow quantity totaliser*
  • Switching outputs
  • Device status
  • Set switching output, switching and timer function
  • Simulation
  • Low flow cut-off
  • Scaling analogue output
  • Read & reset consumed quantity
  • Zero-point calibration
  • Damping
  • Min./max. value memory
  • Display settings (brightness, layout, orientation, colour, units)
  • Visual localisation of the sensor via LED flashing
  • Energy monitoring
  • Leakage monitoring
  • Control of energy costs
  • Energy management system DIN EN ISO50001
  • Consumption measurement of industrial gases (argon, carbon dioxide, nitrogen and air)
  • Air gap control / Part seat monitoring
Compressed air meter
with IO-Link
Level sensors
  • Current level
  • Current temperature*
  • Switching outputs
  • Device status
  • Teach operation
  • Set switching output, switching and timer function
  • Offset tank bottom
  • Medium selection
  • Key lock provides protection against tampering
  • Display settings (brightness, on/off, units)
  • Continuous monitoring at the tank (hygienic, industrial)
  • Level monitoring at the hydraulic power pack
Level sensors
with IO-Link
Point level sensors
  • Current value of the damping
  • Switching outputs
  • Device status
  • Teach operation
  • Set switching output, switching and timer function
  • Reliable detection with suppression/recognition of deposits and foam
  • Check CIP process
  • Medium differentiation (foam, liquid, separation layer)
Hygienic point level sensors
with IO-Link
Industrial point level sensors
with IO-Link
Capacitive point level sensors
  • Current value of the damping
  • Current temperature
  • Switching outputs
  • Device status
  • Empty and full teach
  • Set switching output, switching and timer function
  • Min./max. value memory
  • Visual localisation of the sensor via LED flashing
  • Leakage monitoring
  • Overflow prevention
  • Inspection in collecting tray (WHG - German Federal Water Act)
Capacitive point level sensors
with IO-Link
Conductivity sensors
  • Current conductivity
  • Current temperature
  • Switching outputs
  • Device status
  • Set switching output, switching and timer function
  • Zero-point calibration
  • Calibration gain
  • Damping
  • Simulation
  • Operating hours counter per temperature range
  • Min./max. value memory
  • Visual localisation of the sensor via LED flashing
  • Water filtration - From municipal water to ultra-pure water
  • Condition-based cleaning process instead of time-based cleaning
  • Efficient cooling water monitoring
Conductivity sensors
with IO-Link
Temperature sensors
  • Current temperature
  • Switching outputs
  • Device status
  • Set switching output, switching and timer function
  • Zero-point calibration
  • Min./max. value memory
  • Select LED mode
  • Display settings (orientation, colour, on/off, unit)*
  • Key lock provides protection against tampering*
Temperature measurement of e.g.
  • Products in the food industry
  • Drives and motors in mechanical engineering
  • Cooling circuits in the steel and metal industry
Temperature sensors
with IO-Link
Self-monitoring
Temperature sensors

  • Current temperature
  • Current reference temperature
  • Device status
  • Calibration check status
  • Scale the analogue output
  • Min./max. value memory
  • Store installation date
  • Simulation
  • Operating hours counter per temperature range
  • Visual localisation of the sensor via LED flashing
  • Temperature measurement
  • Self-monitoring
  • Reduced calibration intervals
  • 5-point calibration report
Self-monitoring temperature sensors
with IO-Link
Air humidity sensors

  • Current humidity
  • Current temperature
  • Device status
  • Min./max. value memory
  • Switch-on processes and general operating hours counter
  • Operating hours counter per temperature and humidity range
  • Monitoring the humidity and temperature of the ambient air, e.g. in control cabinets
  • Compressor efficiency in the compressor room
Air humidity sensors
with IO-Link
Vibration monitoring
  • Current fatigue (vRms)
  • Current impact (aPeak)
  • Current friction (aRms)
  • Current internal temperature
  • Current crest factor
  • Switching outputs
  • Device status
  • Set switching output, switching and timer function
  • Record raw data for analysis (BLOB)
  • Store installation date
  • Min./max. value memory
  • Set the frequency filter
  • Check and start self-test
  • Switch-on operations and operating hours
  • Real operating hours counter via threshold
  • Intelligent vibration monitoring
  • (Unbalance, alignment, loosening, belts, impact/crash, abrasion, rolling element bearing, cavitation and gearing)
  • Monitoring of e.g. pumps, motors, fans
Vibration diagnostics
with IO-Link

Motion control

Motion control Process data IO-Link additional features Application examples To the products
Encoders
  • Current counter value
  • Current rotational speed
  • Switching outputs
  • Device status
  • Set switching output, switching and timer function
  • Counter configuration & counting direction
  • Configure and perform a counter reset
  • Resolution and increments
  • Switch-on operations and operating hours
  • Shaft rotation in hours
  • Display settings
  • Visual localisation of the sensor via LED flashing
  • Positioning of mechanics
  • Detection of the direction of rotation
  • Speed monitoring
  • Counter function
  • Length measurement
Motion control products
with IO-Link
Compact speed monitor
  • Current rotational speed
  • Switching outputs
  • Device status
  • Switching cam detected
  • Teach operation
  • Set switching output, switching and timer function
  • Calculation of real rotational speed
  • Switch-on operations and operating hours counter
  • Stand-alone speed monitor
  • Application without PLC
Inclination sensors
  • Current angle y-axis
  • Current angle x-axis
  • Switching outputs
  • Device status
  • Self-test
  • Teach operation
  • Set switching output, switching and timer function
  • Set angle calculation method and filter
  • Switch heating on/off for temperature stability
  • Current internal temperature and heating power
  • Check and start self-test
  • Movement and vibration of heavy machinery
  • Inclination monitoring

Further products

Further products Process data IO-Link additional features Application examples To the products
RFID
  • Read and write commands
  • Read UID
  • Auto read/write data
  • Read/write data
  • Tag present
  • Deactivate antenna
  • Data / block counter
  • Set data block alignment, hold time and
    length
  • Track & Trace
  • Tool detection
  • Detection of workpiece carrier
  • Operator detection
  • Product identification
RFID compact devices
with IO-Link
Electronic circuit breakers
  • Present current channel 116
  • Load output status (per channel)
  • Load output overload (per channel)
  • Load output short circuit (per channel)
  • Load output threshold (per channel)
  • Status hardware button (per channel)
  • Status byte undervoltage
  • Current supply voltage
  • Reset load output & switch on/off
  • Set protection nominal current
  • Set pre-alarm protection
  • Min./max. value memory
  • Statistics of voltage and current per channel
  • Smart potential distribution in the control cabinet
  • Extended diagnostic capabilities
Protection modules
with IO-Link
Signal lamps
  • Segment control
  • Colour change of individual segments
  • Buzzer control and type change
  • Feedback button
  • Mode selection (RGB mode, IO mode)
  • Configure colour specification for IO mode
  • Communication with the surroundings
  • Status visualisation
  • Level indication
  • Product direction
Signal lamps
with IO-Link