• Products
  • Industries
  • IIoT & Solutions
  • Service
  • Company
  1. Water skid starter kit
  2. Industrial controls

Upgrade your machine for Industry 4.0

The ifm controllers offer distinct advantages over a standard PLC, including integrated IO-Link support, advanced monitoring capabilities, and simplified programming for efficienct and flexible automation solutions at a much lower cost.

 

Reduce the total cost of a machine:  Improve the user experence for the machine operator: Gain remote access to your machines:
  • One HMI controller can replace a PLC, HMI, and multiple sofware licenses
  • The HMI controller with an IP67 environmental rating can reduce the size requirements for the control panel 
  • IO-Link field-mount devices can be connected mechanically, versus labour-intense wiring harness
  • Touchscreen controls and a large display can eliminate complexity 
  • On-board support videos and graphics can reduce the learning curve for operating a machine 

 

 

  • Cloud connectors allow for simple data collection to build new business models for digital services 
  • Reduce service costs with remote access for machine diagnostics 
  • remotely update software to connected machines for new functions and benefits

Advantages of controllers vs. traditional cabinet controls

 

                                   Controller

                                

                      Traditional Cabinet Control

                                

 

Development

  • Simple sotware management: An all-in-one (PLC + HMI) controller uses one free programming software
  • Software flexibility: Support multiple programming laguages (e.g. ladder logic, structured text, sequential function chart (SFC), function block diagram (FBD), and control flow chart (CFC)). 
  • Additional software benefits: Includes built-in IIoT functionality and features like recipe management, trending, and data logging
  • Enhance process data quality: Digital communication eliminated analogue-to-digital conversion errors and provides diagnostics
  • Unnecessary software management: A two-piece system (PLC + HMI) requires separate software for each component.
  • Software constraints: Restricted to one programming language (e.g., ladder logic)
  • Proprietary software subscriptions: Expertise in proprietary software is also necessary.
  • Analogue-to-digital conversion errors: Potential data losses occur when the signal converts from analogue to digital to integrate with software.

Production

  • Streamline labour and assembly: An all-in-one (PLC + HMI) IP67 rated controller that is field mountable eliminates the need for separate control cabinets and terminal wiring.
  • Improve scalability: Reduced BOMs and M12 connection technology leads to faster build times.
  • Labour and assembly challenges: Wiring harnesses, terminating wires, and IO cards can increase labour. Integrating third-party control panels can lead to longer assembly times.
  • Unnecessary hardware management: A two-piece system (PLC + HMI) requires larger cabinets and excessive terminal wiring.

Service

  • Expedite installation and troubleshooting: M12 connection technology facilitates ease of assembly and allows for field IO connections.
  • Improve operator experience: Create an intuitive experience with fully customisable high-resolution and touch screen displays. Eliminate human error with real-time feedback and alerts.
  • Troubleshooting challenges: Wiring harnesses, terminating wires, and IO cards increase troubleshooting times.
  • Complex interface: Complicated display navigation requires training.

Financial 

  • Reduce lead times: Reduced BOM and M12 technology improve efficiency to meet customer demands.
  • Cost savings: No additional costs for software benefits.
  • Labour savings: Eliminating terminal wiring leads to savings in material costs, labour-intenseive processes, and maintenance and troubleshooting costs.

 

  • Increased lead times:  Integrating third-party control panels can lead to higher costs and longer lead times.
  • Reoccurring costs: Proprietary software subscriptions and support.
  • Hardware costs: Increased BOM leads to higher costs in components, labour, space requirements, maintenance, and support.