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Textron enhances safety with upgrades to Ground Support Equipment

Mobile Machines
Transport and logictics
Application report

About the customer

Textron GSE manufactures airport ground support equipment (GSE) through industry brands like TUG, Douglas, Premier, and Safeaero. The product lineup features conventional and towbarless aircraft pushbacks, baggage and cargo tractors, belt loaders, deicers, and air starts powered by gas, diesel, or lithium-ion electric systems.

About the customer

Textron GSE manufactures airport ground support equipment (GSE) through industry brands like TUG, Douglas, Premier, and Safeaero. The product lineup features conventional and towbarless aircraft pushbacks, baggage and cargo tractors, belt loaders, deicers, and air starts powered by gas, diesel, or lithium-ion electric systems.

The airport ramp is a dangerous place. Turn around time of an aircraft between flights is essential for airlines to maintain efficient operations. But the sense of urgency creates an environment where several machines and operators move quickly around the aircraft in every direction.

Safety benefits

Alarms that help, not distract.

Automated braking systems

Incident recording for training

Visual alarms detect pedestrians and alert operators only when needed to avoid distractions.   The onboard CANbus integration will automatically stop the vehicle If an operator fails to brake for a pedestrian in its path. If an unsafe interaction with a pedestrian occurs, the incident is recorded locally for enhanced operator training.

Project Goal

The Textron engineering team wanted to explore new technologies to improve safety on the airport ramp for pedestrians. Operators needed more helpful visual feedback in an environment where acoustic alarms are often ineffective, since ambient noise on the ramp presents an additional limitation for alarms. They needed to find a reliable solution that balanced identifying risks to pedestrians without too many false triggers that could result in alarm fatigue. 

The Challenge

Previously, Textron vehicles had additional mirrors and standard backup cameras, but these are passive solutions that require an operator to monitor while also focusing on the task at hand. To reduce the frequency of ground support accidents involving pedestrians, Textron GSE aimed to find a solution that would help airlines better protect their employees.

The ifm solution

Textron validated and deployed a robust collision avoidance system from ifm that integrated seamlessly with the rest of the vehicle controls. 

2D cameras improve safety with AI

2D camera leverages  embedded Artificial Intelligence (AI) for human classification provided a robust solution for this challenge. With a wide angle lens and rear-mount position, the camera provides constant surveillance behind the vehicle and in side blind spots. The reliable performance of the human classification algorithm ensures that alarms only trigger when a pedestrian enters the vehicle path, avoiding alarm fatigue and unnecessary distractions. 

HMI display safety benefits

Textron integrated the camera feed with a robust ifm HMI display for high visibility at any angle. The color-coded alerts on the screen provide quick visual feedback to help operators differentiate people from equipment. The camera and display solution offered two additional safety features:

  1. Incident recording: Unsafe interactions with pedestrians are recorded locally for additional operator training.
  2. Automatic braking: If an operator misses the visual pedestrian alert, the vehicle control system steps in and automatically stops the vehicle.   

Simplified integration 

In addition to hardware performance and reliability, the ifm solution simplified system integration with native CANbus connectivity and world-class technical engineering support.  

Durability for mobile machines

ifm solutions for mobile machines are designed to outperform in extreme conditions. The hardware used in this application provide reliable performance across the extreme range of outside temperatures and exposure to vibration from airplane engines.

Technologies

In the chart below, browse the ifm products used in this collision avoidance system. 


O2M500

2D camera with AI for human classification uses an onboard algorithm that differentiates pedestrians from equipment or other objects in the vehicle's path. 

Browse cameras for operator assistance


CR1079

HMI Controllers provide machine control and display functionality in one device.

Browse HMI controllers and displays 

 

 

Collision avoidance systems often use a combination of sensors and cameras to cover the area around a vehicle. Explore more solutions for your collision avoidance technology stack.

Conclusion

By partnering with ifm, Textron deployed a robust solution on their ground support vehicles to improve pedestrian safety on the airport ramp. The solution helped them protect workers through multiple new layers of safety precautions - all without slowing down operations or distracting operators. 

 

 

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