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  1. Valve sensors
  2. Target pucks and mounting sets for manual valves

Target pucks and mounting sets for manual valves

Reliable position monitoring of valve flaps and ball valves requires precisely matched accessories. Only by using the right combination of sensors and mechanical components can operating states be reliably monitored, downtime reduced and maximum plant availability ensured.

Position monitoring for automated quarter-turn actuators

In the case of quarter-turn actuators fitted with dual inductive sensors, an additional target puck is used. This ensures precise detection of the end positions and enables repeatable signal feedback to control or monitoring systems.

End position feedback for manual valves and ball valves

For manual shut-off valves, such as manually operated flaps or ball valves, a suitable mounting set is required. This ensures that both the sensor and the target puck are securely fastened in accordance with the relevant standards. As a result, reliable position feedback can be achieved at all times, even in manual applications.

Target pucks for quarter-turn actuators

Target pucks play a key role in position monitoring of quarter-turn actuators. They are installed directly onto the drive shaft and must comply with the requirements of VDI/VDE 3845 to ensure a standard-compliant, compatible installation.

The metal targets integrated onto the target puck serve as defined actuating elements for the dual inductive sensor. Depending on the version, these targets are fixed at a 90° offset or freely adjustable, so that both standard applications and system-specific adaptations can be implemented without difficulty. This ensures precise damping of the sensor – and thus accurate feedback of the ‘Open’ and ‘Closed’ end positions.

The figure below shows the dimensions relevant for selecting the appropriate target puck according to VDI/VDE 3845. By comparing these dimensions with the specifications in the data sheet of the respective quarter-turn actuator, the appropriate target puck can be determined quickly and reliably using the corresponding selection table.

Mounting dimensions X / Y [mm] Height of the drive shaft Z [mm] Diameter of the drive shaft
[mm]
Diameter [mm] Description Order no.
80 / 30 30 < 38 53 Target puck Basic E12517
80 / 30 30 < 38 53 Target puck Adjustable E12516
80 / 30 20 < 38 53 Target puck Basic + adapter E12517 + E12526 (ZZ0566)
80 / 30 20 < 38 53 Target puck Adjustable + adapter E12516 + E12526
80 / 30 20 < 38 53 Target puck Basic E12828
80 / 30 20 < 38 53 Target puck Basic 3-way E12829
80 / 30 30 < 53 65 Target puck Multicover Basic E12724
80 / 30 30 < 53 65 Target puck Multicover Adjustable E12725
130 / 30 30 < 90 102 Large target puck Basic E17328
130 / 30 30 < 90 102 Large target puck Adjustable E17119

Mounting sets for manual valves and ball valves

The systems are designed for use with dual inductive sensors (IND, INE) and continuous position sensors from the MVQ series, enabling precise and repeatable detection of the valve position. The 80 × 30 mm actuator interface according to VDI/VDE 3845 supports a wide range of compatible sensors and target pucks. At the same time, the mounting sets are designed for operating temperatures from –30 to +80 °C, making them ideally suited for demanding industrial environments.

The mounting sets feature a universal interface and are fully compatible with ISO flange valves according to DIN EN ISO 5211 in top flange sizes F03 to F16. A secure connection to the valve shaft is achieved via a robust shaft extension. The height-adjustable design allows for optimal adaptation to different valve geometries. The upper part, made of high-quality Vestamid plastic, allows for use in hazardous areas (only for articles compatible with the IND series), whilst the lower part and mechanical components are made of stainless steel. This ensures high corrosion resistance, a long service life and reliable operation even in harsh industrial environments.

The selection of the appropriate mounting set depends primarily on the diameter of the top flange. The shaft extension included in the mounting sets ensures a secure connection between the valve and the mounting set; it is selected based on the respective shaft diameter. By comparing the dimensions shown in the figure and table below with the specifications in the data sheet of the shut-off valve or ball valve, the appropriate mounting set can be clearly identified.

Dimensional drawing for selecting valve sensors and accessories
Shaft extension
Sensor type IND / INE Sensor type MVQ
Top flange size
according to ISO 5211
Pitch circle A
[mm]
Bore B
[mm]
Shaft diameter C
[mm]
M4 M5 M6 M8 M10 M4 M5 M6 M8
F03 36 5 9 E12588 E12766
F04 42 5 11 E12519 E12767
F05 50 6 14 E12589 E12520 E12521 E12768 E12769
F07 70 8 17 E12522 E12523 E12770 E12771
F10 102 10 22 E12524
F12 125 12 27 E12590
F14 140 16 36 E12591
F16 165 20 46 E12592