Company:  Global manufacturer of high-performance automotive components

Goals:  Optimize operations and comply with corporate Industry 4.0 initiatives

• Increased equipment availability by reducing unplanned downtime
• Provided scrap and downtime savings of over $1 Million over 2 - 3 year span

Company:  Global manufacturer of high-performance automotive components

Goals:  Improve performance through scrap reduction

• Increased machine tool life expectancy
• Reduced scrapped parts from 7 - 10 parts per tool break to 0 - 1 scrapped parts
• Over $230,000 savings per line annually

Company:  Global manufacturer of world class vehicles

Goals:  Reduce unplanned downtime in critical bottleneck machining centers

• Replaced 8 hours of unplanned downtime per machine with 3 hours of planned downtime
• Increased equipment availability by reducing unplanned downtime
• Over $1.1 million in cost savings in one year 

Company:  Leading provider of equipment, processes and reporting systems

Goal:  Improve productivity in large dairy farms

• Reduced CIP cleaning time by 20 minutes per day
• Over $38,000 efficiency improvement annually
• Reduced chemical and water treatment usage

Company:  Leading design / build engineering and construction firm

Goals:  Reduce unplanned production stops due to instrumentation failures and reduce overall project costs

• 40 fewer hours required for troubleshooting and commissioning
• 20 - 30% cost savings for instrumentation ($20,000 for this project)

Company:  Leading US cheese manufacturer

Goal:  Streamline instrumentation replacement so technicians can work on other value-added activities

• 50% reduction in commissioning time
• $10,000 reduction in pressure transmitter inventory
• $300 savings per device

Company: One of the largest department store retailers in the US

Goal: Reduce downtime caused by jams and crashes on sortation conveyors in 10+ distribution and fulfillment centers

• $250,000 annual savings for one location
• Reduction in operation downtime
• $30,000 savings on replacement parts

Steel industry

Company: One of the leading producers of steel and steel products in the US

Goal: Diminish unplanned production stops due to mill stand failures and reduce scrap rate.

• $2,500,000 cost savings in 5 years
• 280 hours of labor savings in 5 years
• Reduction in scrap rate