ifm's pmd profiler does not only verify the presence of an object, but it checks whether the correct component has been used and properly installed. This qualifies it for various applications in the automotive, food and pharmaceutical or plastics industry, as well as in robotics, assembly and handling applications or electrical engineering. The types of applications are generally classified as sortation and orientation, correct and complete assembly, gap control, and processing control.
In any assembly operation the orientation of parts is critical. This is true for a variety of industries such as automotive, medical and packaging. The pmd Profiler is checking if the orientation is correct prior to performing another task. If this is not done correctly then the machine crashes and production stops.
Ensuring parts are in the correct positon prior to welding typically requires vision systems.
The pmd Profiler provides a precise laser line and shows even the slightest misalignment of parts.
If your production line makes multiple assemblies, the OPD101 has onboard memory for up to ten profiles. Simply choose the desired profile remotely via IO-Link or using the pushbuttons to reduce your changeover and setup times.
Maintaining the right gap between two sections on a part ensure the right quality and functionality once it is shipped to the customer. The projected laser line makes it easy to position the measurement at the right location. If the gap changes then the matching score on the pmd Profiler will go down.
If your automated operation did not fully drive a fastener into your part, the OPD101 tells you the difference between where the part should be versus where it actually is. The information is transmitted via IO-Link and provides more information about the quality of your part.